> Solutions for soft machining and turning of CVT transmission components

Germany, Salach: CVT transmissions: turnkey solutions

 

Solutions for soft machining and turning of CVT transmission components developed by EMAG  end-to-end production, interlinked and monitored.

CVT transmissions are taking on ever greater significance in automotive manufacture. For example, the technology is increasingly being used in hybrid drives, where they perfectly unite the driving power of combustion and electric engines.

In addition, demand for them is increasing generally in Asian countries especially, as the continuously variable gear ratios make driving easier in densely populated big cities in particular.

 

Emag presented different solutions during the last EMO in september 2017 in Hannover. 

 

 

 

The VL 3 DUO, multi spindle machines for high productive manufacturing of chucked parts.

The VL 3 DUO, multi spindle machines for high productive manufacturing of chucked parts.

Solutions for soft machining in transformation

For production planners in the automotive industry, this trend means increasingly demanding requirements: the manufacture of the central CVT pulleys and shafts needs to be largely automated, fully traceable, and controlled by a central master computer – and all of that is already true for the initial soft machining by means of turning machines, washing units, and marking units.

 

 

The VL 3 DUO machine has a compact design of multi-spindle machine.

The VL 3 DUO machine has a compact design of multi-spindle machine.

Complete solutions for CVT soft machining, from marking to washing

With this in mind, EMAG has developed complete interlinked solutions for CVT soft machining. The forged raw part first passes through a laser marking station that applies a data matrix code to each component, ensuring 100% traceability of the process.

Next, the first and second sides are turned using two VTC 200-4 pick-up turning centers from EMAG. Hardening is followed by grinding processes on two HG 208 machines, and a washing process. Multi-stage measuring systems assure component quality.

Process end to end. Everything from a single source

The “turnkey” quality provided by Emag is of critical importance: the process is planned end-to-end, perfectly designed, and equipped with a central control architecture. The customer can outsource all project planning.

More info about: Emag

 

 

 

Previous > Electrohydrostatic Pump Unit (EPU) by Moog: sizes 19, 32 and 80 cc
Next > Cadman Suite 8.5 by LVD, enhancement for every module

You might also like

Schmalz > Magnetic grippers are going to be presented at the Motek 2016

    Schmalz to present a new series of magnetic grippers at the Motek trade show J. Schmalz GmbH will be presenting solutions for a wide range of automated and

Hexagon Manufacturing Intelligence > The debut at the HxGN LIVE with among 3,500 customers

  “Great stories start here” to present an exciting lineup of technologies Rebranded metrology and manufacturing solution specialist reveals roadmap at Hexagon conference Hexagon Manufacturing Intelligence customers are among 3

> Gom – Robogrammetry for Atos ScanBox

Robogrammetry for Atos ScanBox allows to capture large parts such as car bodies and side panels fast, precisely and reproducibly. To ensure process reliability when transforming measurements, robogrammetry combines robot positions

Mapal > Clever changing system, triple cutting edged Tritan-Drill as replaceable head system

    Clever changing system – triple cutting edged Tritan-Drill as replaceable head system Replaceable head systems in the machining industry are the first choice when it comes to meeting

SKF > Longer maintenance intervals for applications requiring larger bearing sizes

    High performance seal option available on an extended range of SKF Explorer deep groove ball bearings Applications requiring larger bearing sizes can now benefit from longer maintenance intervals

Nord Drivesystems > Condition monitoring and predictive maintenance

    Drive Technology at Hannover messe: condition monitoring and predictive maintenance Drives with advanced condition monitoring capabilities that support predictive maintenance were showcased by NORD DRIVESYSTEMS at this year’s

> Harting – The sensor actuator boxes to save time and money

Harting has introduced a range of sensor actuator boxes which will save users time and money by enabling faster installation and reducing the number of cable lengths required between the

Hawe > Axial piston pump V80M, compactness inside

    Strong and elegant – the new axial piston pump from HAWE Hydraulik With the V80M axial piston pump, the controller remains in the pump contour and takes up

Beckhoff > TwinCat 3: direct integration of OPC UA

      Excange data in real time Direct integration of OPC UA Pub/Sub UDP communication into the TwinCAT 3 runtime paves the way for straightforward configuration of publishers and